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      混合機 混合機
       
      上海凱日公司專業生產混合設備,二十余年來,一直專門從事混合設備的研究、設計、開發、制造、銷售于一體的專業化創新型企業。使用領域極為廣泛,售后服務完善,率先通過了ISO9001國際質量體系認證,產品銷售網絡遍布全國各地,暢銷國內,并遠銷國外。
      The wide open door double helix cone-shape mixer
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        首頁>>English>>Products>>The wide open door double helix cone-shape mixer>>正文  

      The wide open door double helix cone-shape mixer

       

      Advanced Technology, Prestigious Brand, Creative Type, Energy Conservation, High Efficiency, Better Homogeneity













       

      ★Introduction:
         The ZSH series double helix cone-shape mixer equipment has the honor to receive gold medal of quality product in the creation competition of the national “Spark Cup” award. The quality of the product has been approved by the State Bureau of Technological Supervision in the unified spot-check examination, with the certificate of the country quality monitoring as 048 N098019. Evaluated by the General Machinery Station of Shanghai Supervision Center of Mechanical and Electrical Products, every technique data has been met with the requirements of standard design. The product testing has been qualified and the product is issued the certification of WJ98119 by Shanghai General Machinery Station of Quality Supervision and Testing, and also has been listed as supervised product by the original Ministry of Chemical Industry with certificate number of 709. This product will be officially launched in the national level.

      ★General Introduction: (Kindly reminder: Please click back to homepage to know more about comparison of different equipments and service information)

         Welcome to use the newly developed generation of “Kairi” ZSH series double helix cone-shape mixer (new-style mixer). This series, as well as the specific wide open-door tripper, has won five national patents. Since introduced to the market, after practiced by clients, it has gained good reputation from customers from both home and abroad and has been very popular among different industries.

         This equipment has unique advantages over other mixer equipments and it is also a great breakthrough in the history of mixer machines in China. It has leading technology and has been recognized in both home and abroad. Its birth marks that “Kairi” has entered a new stage and has monopolized numerous degree in the mixer history as an up-rising star among the mixer industry.
         This equipment has absorbed the essence of mixer domestically and internationally. It has its own intellectual property of independent innovation with advanced and professional design and producing, independent and innovative development, as well as distinctions of novelty, efficiency and energy conservation. The efficacy of this equipment is as twice as that of single helix mixer, ten times as that of roller horizontal type and several times as that of spiral belt type. It has solved the problems of the easy break of spiral belt, short life span, easily heated, oil leak and difficult maintenance. To conquer the shortages of original horizontal type, such as messy emptying, over residual quantity, dead zone, dead angle, uneven mixing, over floor coverage, high price and narrowed usage space, this kind equipment has been updated into a specific mixing machine applied for powder, particle and liquid with idealized high precision. It has distinctive characters with advanced technology and has become prioritized promoted product among chemical industry.

      ★ Usage
         The ZSH series mixing machine has been widely used for mixture among powder, liquid, particle, staple and platy material in the industries of chemical, medicine, pesticide, dye, plastic, rubber, chemical fertilizer ,mine, building material, additive, food, aginomoto, salt, forage and brewing. It will not generate phenomenon like over heating, pressing, squashing to sensitive material, as well as layering and separation to mixed materials with great disparity and size.

      ★ Distinction
          This mixing machine has advanced technology, attractive appearance, reasonable design and structure with higher speed, more accuracy, lower power consumption, higher life span and more convenient operation, clearance, maintenance than other types of mixing machines. Part of the cover of the cylinder can be opened in order to clean easily. The distinctive design especially the wide door can facilitate unloading with high speed and no remnant. It has resolved the problem of ejection of compact of the previous rotating disc type which may stop the entrainment material with large remnant, as well as generating shortages like difficult cleaning and dismounting. This series has combined advantages of the like products from both home and abroad with hydrojet equipment. When operated, two dissymmetric helixes with rapidly rotate in a clockwise direction and life the material upward. Meanwhile, they will also revolve along the cylinder wall slowly in order that the material can be flowing at all directions inside the machine to achieve high-degree mixture in short time.

      ★Operating principle:
      Schematic diagram of the stirring of material inside the mixing machine
         1. The rapid rotating of the double helixes will uplift the material and generate two dissymmetrical spiral material flows alongside the cylinder wall from downward to upward. (Chart I-A).
         2. The revolving of the screw caused by the rotating arm can get the material involved to different degree moving with the helix. Part of the material is uplifted and part is thrown away from the screw bolt, in which case, all the material can be mixed totally and thoroughly (Chart II-B).
         3. The two flows of material lifted will converge toward the center niche and become one flow moving downward to replenish the bottom space which leads to convective circulation (III-C). Because of the compound movement above, the material can be mix with more balance and precision.

      ZSH-A, ZSH-B, ZSH-C have won the national patents respectively:
         ZL200720076473.5, ZL200720076474.X, ZL200820150799.2
         The customized wide open door discharge valve has won national patent: ZL200520046502.4、ZL200730073295.6

         The numbers of the licenses of national patents are:
      1134337, 1137454, 1207624, 931921, 734409
         Warning: be cautious of drop in visit of negotiation and order. Please examine the national patent certificate, trademark and relative original certificate with red seal to prevent deception.
      Keep pace with the times; upgrade comprehensively; great cost performance; integrity and innovation
      Our priority is the pursuit of quality; our goal is to satisfy the clients; our responsibility is to create our own brand.
         Unique technology; perfect performance; patented product; exclusive producing, counterfeiting not allowed

      The mixing machine with a volume below 3 cubic meters shall chose A type with better power conservation. In the same condition compared with other products, it’s easier to change the broken component with convenience and low cost as well as obvious promotion of mechanical efficiency.
      A type and C type is applied with double motors which decrease the power consumption of start up and electrical loadings. It has advantages of high power, low loading, lessen temperature rise and noise, better performance, stable quality and long life span.

      Major technical parameters and installation dimension (mm) for the series wide open door double helix cone-shape mixer of ZSH-A

      Type

      ZSH
      0.2

      ZSH
      0.3

      ZSH
      0.5

      ZSH
      1

      ZSH
      1.5

      ZSH
      2

      ZSH
      3

      ZSH
      4

      ZSH
      6

      ZSH
      8

      ZSH
      10

      ZSH
      12

      ZSH
      15

      ZSH
      20

      ZSH
      30

      Total volume(m3)

      0.2

      0.3

      0.5

      1

      1.5

      2

      3

      4

      6

      8

      10

      12

      15

      20

      30

      Production capacity(t/h)

      0.2
      -0.8

      0.3
      -1

      0.5
      1.5

      2
      -2.5

      2
      -4

      2.5
      -5

      4
      -7.5

      5
      -10

      7
      -15

      10
      -20

      12
      -20

      15
      -30

      18
      -30

      20
      -40

      30
      -60

      Total power(kw)

      2.57

      2.57

      3.37

      4.75

      4.75

      6.25

      8.25

      12.5

      16.5

      20.7

      20.7

      21.7

      25

      34

      50.5

      Rotate speed(r/min)

      143

      143

      143

      57

      57

      57

      57

      53

      53

      53

      53

      53

      53

      53

      53

      Revolve speed(r/min)

      2

      2

      2

      2

      2

      2

      2

      1.6

      1.6

      1.6

      1.3

      1.3

      1

      1

      1

      Loader factor

      0.6

      Particle size

      20-1000

      Mixing uniformity

      相對偏差(10min)≤1.5

      Net weight(kg)

      450

      500

      600

      1200

      1350

      1500

      2100

      2520

      3150

      3600

      3950

      4150

      6500

      8000

      11600

      Overall dimensions(D×H)

      889
      ×1610

      936
      ×1670

      1142
      ×2000

      1610
      ×2520

      1636
      ×2800

      1970
      ×3130

      2210
      ×3470

      2330
      ×4530

      2620
      ×5120

      2850
      ×5590

      3050
      ×5920

      3100
      ×6000

      3510
      ×6860

      3830
      ×7500

      4320
      ×8480

      Center distance of supporter (D1)

      809

      856

      1065

      1535

      1560

      1890

      2130

      2250

      2540

      2770

      2970

      3550

      3410

      3730

      4200

      Total height(H)

      1610

      1670

      2000

      2520

      2800

      3130

      3470

      4530

      5120

      5590

      5920

      6000

      6860

      7500

      8480

      Height of cylinder(H1)

      1010

      1022

      1355

      1723

      2017

      2310

      2650

      2922

      3415

      3790

      4120

      4300

      4830

      5350

      6170

      Height from the supporter to the cover of cylinder (H2)

      150

      215

      215

      245

      245

      245

      245

      400

      400

      400

      400

      500

      400

      400

      400

      Size of feed port(A)

      200

      200

      200

      250

      250

      300

      300

      500

      500

      500

      500

      500

      500

      500

      500

      Size of discharge hole (B)

      225

      225

      225

      291

      294

      294

      325

      390

      390

      390

      390

      390

      390

      390

      390

      Number of supporter and aperture (n-d)

      4-20

      4-20

      4-20

      4-23

      4-23

      4-23

      4-23

      4-25

      4-25

      4-25

      4-25

      4-25

      4-30

      4-30

      4-30

       

         With the unique patented structure of wide open door, this equipment has stable and reliable technology with multiple national patents. It has advantages of higher yield, high efficiency, durability, noiseless and low power consumption. It has leading position among the mixing equipment industry.

         The ZSH series mixing machine with numerous features with unequal double cantilevers, screw pitch and speed, as well as different pace of rotate and revolve, hydrojet and relative controlling system, make the mixing process with no dead point, dead angle, deposit and deviation. The deviation of relative degree of homogeneity of mixing in 10 minutes (coefficient of variation CV) is <1.5%.

         It has innovative structure with dissymmetric cantilever and double helix. The screw shaft is joined with driving head without supporter in the bottom. The revolving relies on the automatic alignment, causing no swing and low noise.

         The mixing has high speed and accuracy. The helix is located unequally with one short and one long. The longer one is installed leaning against the drill wall; while the short one is located in the center which expands the mixing coverage and overcome the weak point of central mixing space, leading the material inside the mixing machine in the movements of convection, cut and spread ooze in order to increase mixing efficiency.


      The newly developed heavy weight type is especially suited for mixing of bigger weight of powder.


      Major technical parameters and installation dimension (mm) for the wide open door double helix cone-shape mixer of ZSH-C

      Type

      ZSHS-0.3

      ZSHS-0.5

      ZSHS-1

      ZSHS-2

      ZSHS-3

      Total volume(m3)

      0.3

      0.5

      1

      2

      3

      Production capacity(t/h)

      0.3-1

      0.5-1.5

      2-2.5

      2.5-5

      4-7.5

      Total power(kw)

      2.57

      3.37

      4.55

      6.25

      9.00

      Rotate speed(r/min)

      118

      118

      51

      51

      51

      Revolve speed(r/min)

      2

      2

      2

      2

      2

      Loader factor

      0.6

      Particle size

      20-1000

      Mixing uniformity

      ≤1.5

      Net weight(kg)

      500

      600

      1200

      1500

      2100

      Overall dimensions(D×H

      936*2020

      1142*2375

      1610*2910

      1970*3500

      2210*3900

      Center distance of supporter (D1)

      856

      1065

      1535

      1890

      2130

      Total height(H)

      2020

      2375

      2910

      3500

      3900

      Height of cylinder(H1)

      1022

      1355

      1723

      2310

      2650

      Height from the supporter to the cover of cylinder (H2)

      215

      215

      245

      245

      245

      Size of feed port(A)

      200

      200

      250

      300

      300

      Size of discharge hole (B)

      225

      225

      294

      294

      294

      Number of supporter and aperture (n-d)

      4-20

      4-20

      4-23

      4-23

      4-23

         

       

        
      Major technical parameters and installation dimension (mm) for the wide open door double helix cone-shape mixer of ZSH-B

       

      Type

      ZSH
      -0.01

      ZSH
      -0.02

      ZSH
      -0.03

      ZSH
      -0.05

      ZSH
      -0.1

      ZSH
      -0.15

      ZSH
      -0.2

      ZSH
      -0.3

      ZSH
      -0.5

      ZSH
      -1

      ZSH
      -1.5

      ZSH
      -2

      ZSH
      -3

      Total volume(m3)

      0.01

      0.02

      0.03

      0.05

      0.1

      0.15

      0.2

      0.3

      0.5

      1

      1.5

      2

      3

      Production capacity(t/h)

      0.01
      -0.03

      0.02
      -0.03

      0.02
      -0.05

      0.03
      -0.1

      0.06
      -0.2

      0.15
      -0.5

      0.2
      -0.6

      0.3
      -0.1

      0.5
      --1.5

      2
      -2.5

      2
      -4.5

      2.5
      -5

      4
      -7.5

      Total power(kw)

      0.37

      0.37

      0.55

      0.75

      1.1

      1.5

      2.2

      2.2

      3

      4

      5.5

      5.5

      7.5

      Rotate speed(r/min)

      159

      130

      130

      130

      130

      183

      108

      118

      118

      51

      51

      51

      51

      Revolve speed(r/min)

      3

      3

      3

      3

      3

      3

      3.8

      3

      3

      3

      3

      3

      3

      Loader factor

      0.6

      Particle size

      20-1000

      Mixing uniformity

      Relative deviation (10min)≤1.5

      Net weight(kg)

      120

      120

      130

      150

      200

      230

      400

      500

      600

      1200

      1350

      1500

      2100

      Overall dimensions(D×H)

      420
      ×900

      457
      ×980

      475
      ×970

      550
      ×1100

      670
      ×1440

      780
      ×1700

      865
      ×1650

      936
      ×1960

      1142
      ×2320

      1610
      ×2740

      1700
      ×3100

      1970
      ×3380

      2210
      ×3740

      Center distance of supporter (D1)

      370

      410

      415

      490

      605

      715

      805

      856

      1065

      1535

      1670

      1890

      2130

      Total height(H)

      900

      980

      970

      1100

      1440

      1700

      1650

      1960

      2320

      2740

      3100

      3380

      3740

      Height of cylinder(H1)

      450

      490

      540

      660

      820

      930

      950

      1022

      1355

      1723

      2200

      2310

      2650

      Height from the supporter to the cover of cylinder (H2)

      100

      100

      100

      100

      140

      140

      145

      215

      215

      245

      245

      245

      245

      Size of feed port(A)

      65

      65

      65

      100

      120

      120

      150

      200

      200

      250

      300

      300

      300

      Size of discharge hole (B)

      100

      100

      100

      100

      120

      140

      200

      225

      225

      294

      294

      294

      325

      Number of supporter and aperture (n-d)

      4-12

      4-12

      4-12

      4-12

      4-14

      4-14

      4-20

      4-20

      4-20

      4-23

      4-23

      4-23

      4-23

       

      The jacket has such major functions as heating, drying and cooling.


      Heating :
      conduction oil, vapor, hot water and electrical heating
      Cooling

      water, refrigerating fluid and cool air

      Temperature controller :
      electric heating, safety valve, pressure gage, stop valve, oil pump (water pump).
       
       

         This machine is a piece of specialized mixing equipment applied by coating, printing ink, battery and other areas. In particular, unique technologies are adopted for those materials with high viscosity, high density and poor mobility. The scraper prevents the materials from sticking onto the cylinder wall and ensures a higher degree of uniformity for mixing.


          According to requirements of clients, we can also customize single or triple helix cone-shape mixing machine in order to solve the difficulty of mixing extreme light and fine material for our clients. Meanwhile, to the ordinary material, the speed and precision of mixing have been obviously promoted and the time of mixing has been reduced to save the energy, which is especially suitable for the mixing of big volume machine. We have received a favorable reception from the users.

          We can customize control cabinet for electronic equipment set with interlocking device of rotating and revolving to control the order of start and halt to protect the normal operation of mixing machine, in which case, customers can use it with more reassurance. If necessary, the user can order purchase and add extra payment. (electrical diagrams added)

          Welcome national designing institutes and relative companies for cooperation, design, promotion and introduction. Thank you!

       
       
        Shanghai Kairi Machinery Manufacture Co.,Ltd.
      Add: No.6-1103,Lane 938,Datong Road,Shanghai,China
          
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